Characteristics
The gear is made of high-quality alloy steel, and the surface has been carburized and quenched, and the tooth surface has been processed by high-precision gear grinding, making the transmission smooth and low-noise, with large load-bearing capacity, low energy consumption, high transmission efficiency, low-temperature rise, and long service life.
Specification
| Material | 20CrMnTi,18CrNiMo7-6, 20MnCr5 etc |
| Shape | Bevel |
| Hardness | Hardened |
| Surface | Bright |
| Pressure Angle | 20°, also can be customized |
| Accuracy Grade | ISO 6-7 Grade |
| Gear Wheel Diameter Range | 20-1250mm |
| Heat Treatment | Carburizing, quenching, carbonitriding, high-frequency, quenching, tempering etc. |
| Processing | Forging, hobbing, shaping, shaving, grinding etc |
| Application | Reducer |
Mainly engaged in the design, processing and sales of high-precision, high-strength, small-module spiral bevel gears, high-reduction ratio hypoid gears, and cylindrical gears.
Processing Features:
1. DH precision manufacturing: Spiral bevel gears require precision manufacturing processes due to their complex tooth geometry. Gear teeth are typically produced using specialized cutting tools,The accuracy of the cutting process directly affects the performance and durability of the gear. We have multiple CNC 7-axis 5-linkage spiral bevel gear grinding machines and gear milling machines, which can process high-reduction ratio hypoid gears and end-face arc tooth couplings.
2. Gear grinding: After the initial cutting process, spiral bevel gears often need to be ground. Grinding helps improve gear tooth surface finish, accuracy, and tooth-to-tooth contact. Ensure correct gear meshing to reduce noise and vibration during operation.
3. Heat treatment: Heat treatment is an essential step in processing spiral bevel gears. It involves heating the gear to a specific temperature and then quenching it to achieve the required hardness and strength. Heat treatment helps improve gear durability and wear resistance.
4. Inspection and Quality Control: Due to the critical nature of spiral bevel gears, strict inspection and quality control procedures are adopted during their manufacturing process. In order to ensure the dimensional accuracy and tooth profile consistency of the gears, we use various measurement methods, such as three-dimensional coordinate measuring machines (CMM), and we use the high-precision gear measurement center to complete the gear pitch accuracy detection, tooth profile error detection and reverse correction of tooth profile errors.
Product Tags:
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Helical Bevel Gears For High-precision Heavy Duty Reducers OEM Manufacturing Images
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